Position Summary
The Controls Engineer is responsible for the design, programming, integration, and continuous improvement of automated manufacturing systems across the facility. This role supports advanced stamping operations including large transfer presses, robotic welding systems, and automated inspection and leak testing equipment.
This position plays a critical role in increasing equipment uptime, improving process capability, and driving plant-wide automation initiatives to support growth and operational excellence.

Core Responsibilities
Automation & Controls Engineering

Design, program, and troubleshoot PLC-based control systems (Allen-Bradley, Siemens).
Develop and maintain HMI/SCADA interfaces for production equipment and operators.
Integrate robotics, automated welding cells, transfer press systems, and leak testing equipment into plant operations.
Support commissioning, startup, and validation of new automation equipment and capital projects.
Lead automation integration for new product launches (oil pans, structural components, etc.).

Equipment & Process Support

Troubleshoot and resolve electrical, controls, and automation issues to minimize downtime.
Support high-tonnage stamping presses, transfer systems, and servo-driven equipment.
Maintain and optimize drive systems (ABB, Allen-Bradley, Indramat, Emerson, legacy systems including 1395 and IMC120).
Work cross-functionally with Maintenance and Manufacturing Engineering to improve OEE, cycle time, and changeover efficiency.
Assist Maintenance with advanced electrical and PLC troubleshooting.

Continuous Improvement

Analyze plant processes and implement automation and control improvements.
Identify and execute opportunities for increased efficiency, reduced scrap, and improved reliability.
Develop and implement preventative and predictive maintenance strategies for automated systems.
Standardize controls architecture and documentation across equipment.

Technical Leadership & Training

Develop and deliver PLC and electrical training for maintenance personnel.
Provide technical guidance to Maintenance, Engineering, and Production teams.
Support skill development as the plant transitions to higher levels of automation.
Assist leadership with long-term automation strategy and capital planning.

Documentation & Compliance

Create and maintain electrical schematics, control prints, and system documentation.
Ensure compliance with National Electrical Code (NEC), IOSHA, and company safety standards.
Support quality systems by ensuring automation processes meet product and customer requirements.
Participate in pre-startup safety reviews and equipment validation.

Additional Responsibilities

Support Operations and Engineering Leadership on special projects.
Assist with design work using AutoCAD and/or Inventor.
Maintain a clean, safe, and organized work environment.
Stop production if safety or quality is at risk and escalate appropriately.

Qualifications
Education & Experience

Associate degree or higher in Electrical Engineering, Mechatronics, or related field preferred.
0-8 years of experience in controls/automation within a manufacturing environment.
Strong background in automated systems, robotics, and stamping operations preferred.

Technical Skills

PLC Programming: Allen-Bradley (required), Siemens (preferred)
HMI/SCADA development
Robotics integration (welding cells, material handling)
Servo drives and motion control systems
Electrical, pneumatic, and hydraulic system knowledge
Ability to read and create electrical schematics
Familiarity with AutoCAD and/or Inventor

Core Competencies

Problem Solving: Strong troubleshooting ability in high-pressure production environments
Initiative: Self-directed with ability to lead projects and improvements
Collaboration: Works effectively across engineering, maintenance, and production
Adaptability: Thrives in a rapidly evolving, highly automated environment
Time Management: Prioritizes effectively to support production needs and project timelines

Work Environment
Work is performed in both office and manufacturing environments with regular exposure to:

Automated machinery, robotics, and large stamping presses
High noise levels and varying temperatures
Electrical systems and moving equipment
Proper PPE and adherence to all safety standards are required.